Advanced
Diploma of Engineering –Mechanical
http://www.highlightcomputer.com/MechanicalDegreeInstruction.pdf
http://www.highlightcomputer.com/MechanicalDiplomaInstruction.pdf
Written Lessons
References+ Text Books
Advanced Diploma of Engineering –Mechanical
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GE+IE UNITS |
TRAINING PACKAGE UNITS |
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GE1 |
Disconnect/reconnect fixed
wired equipment up to 1000 volts a.c./1500 volts d.c. |
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Disconnect/reconnect fixed
wired equipment over 1000 volts a.c./1500 volts d.c. |
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Fault find and repair/rectify
complex electrical circuits |
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Modify complex electrical circuits and systems |
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Perform advanced equipment testing and diagnostics on
mobile plant and equipment |
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Analyse a simple electrical
system circuit |
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Perform electronic/electrical
assembly (production) |
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Rework and repair
(electrical/electronic production) |
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Erect structures |
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Terminate and connect
specialist cables |
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Fault find/repair electrical
equipment/components up to 250 volts single phase supply |
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Fault find/repair electrical
equipment/components up to 1000 volts a.c./1500
volts d.c. |
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GE2 |
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GE3 |
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GE4 |
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GE5 |
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GE6 |
Apply basic economic and ergonomic concepts to evaluate engineering
applications |
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Contribute to developing, implementing and maintaining WHS management
systems |
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Undertake occupational health and safety activities in the workplace |
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Analyse manual handling processes |
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Supervise occupational health and safety in an industrial work
environment. |
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GE7 |
Coordinate resources for an engineering project or operation |
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Coordinate engineering projects |
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GE8 |
Diagnose and repair analog equipment and components |
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Modify electronic equipment |
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Modify electronic systems |
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Interpret basic binary phase
diagrams |
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GE9 |
Fault find, test and calibrate
instrumentation systems and equipment |
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Investigate electrical and electronic controllers in engineering
applications |
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Maintain, repair control
instrumentation - single and multiple loop control systems |
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Maintain/calibrate complex control
systems |
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Install, maintain and
calibrate instrumentation sensors, transmitters and final control elements |
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Maintain/service analog/digital electronic equipment |
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Terminate signal and data
cables |
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GE10 |
Select and test components for simple electronic switching and timing
circuits |
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Diagnose and maintain
electronic controlling systems on mobile plant |
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Fault find and repair/rectify
basic electrical circuits |
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GE11 |
Operate and program computers and/or controllers in engineering
situations |
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Prepare basic programs for programmable logic controllers |
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Evaluate programmable logic controller and related control system
component applications |
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Use SCADA systems in operations |
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Facilitate the use of SCADA systems in a team or work area |
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Enter and change programmable
controller operational parameters |
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Commission programmable
controller programs |
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GE12 |
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GE13 |
Use hand tools |
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Use power tools/hand held
operations |
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Use tools for precision work |
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Maintain and overhaul
mechanical equipment |
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Perform fault diagnosis,
installation and removal of bearings |
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Repair and fit engineering
components |
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Maintain and repair mechanical
drives and mechanical transmission assemblies |
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Balance equipment |
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Perform levelling and
alignment of machines and engineering components |
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Perform installation and
removal of mechanical seals |
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Perform gland packing |
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Manufacture press tools and
gauges |
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Maintain tools and dies |
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Maintain pneumatic system
components |
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Maintain hydraulic system
components |
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Maintain engine cooling
systems |
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Service combustion engines |
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Test compression ignition fuel
systems |
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Overhaul engine fuel system
components |
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Maintain engine lubrication
systems |
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Tune diesel engines |
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Diagnose and rectify low
voltage electrical systems |
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Diagnose and rectify low
voltage starting systems |
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Maintain induction/exhaust
systems |
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Perform engine bottom-end
overhaul |
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Perform engine top-end
overhaul |
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Diagnose and rectify braking
systems |
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Diagnose and rectify low
voltage charging systems |
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Maintain wheels and tyres |
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Diagnose and rectify track
type undercarriage |
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Maintain suspension systems |
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Maintain steering systems |
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Diagnose and rectify manual
transmissions |
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Diagnose and rectify automatic
transmissions |
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Diagnose and rectify drive
line and final drives |
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Use hand tools |
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Use power tools/hand held
operations |
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Use tools for precision work |
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Maintain and overhaul
mechanical equipment |
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Perform fault diagnosis,
installation and removal of bearings |
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Repair and fit engineering
components |
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GE14 |
Plan a complete activity |
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Perform inspection |
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Select and control inspection processes and procedures |
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Write reports |
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Use power tools/hand held operations |
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Use tools for precision work |
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Repair and fit engineering components |
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Perform equipment condition monitoring and recording |
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Dismantle, replace and assemble engineering components |
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Perform precision mechanical measurement |
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Perform engineering measurements |
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Calibrate measuring equipment |
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Program coordinate measuring machines (advanced) |
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Perform manual production
assembly |
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Perform precision assembly |
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Perform sheet and plate
assembly |
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Set assembly stations |
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Use comparison and basic
measuring devices |
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Perform electrical/electronic
measurement |
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Mark off/out (general
engineering) |
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Mark off/out structural
fabrications and shapes |
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Measure components using
coordinate measuring machines |
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Set and operate coordinate
measuring machines |
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Program coordinate measuring
machines |
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Program coordinate measuring
machines (advanced) |
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Use comparison and basic
measuring devices |
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Dismantle, replace and
assemble engineering components |
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GE15 |
Plan building or construction
work |
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Read and interpret plans and
specifications |
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Prepare simple building
sketches and drawings |
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Apply site surveys and set-out
procedures to building and construction projects |
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Design and size sanitary
drainage systems |
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Design and size stormwater
drainage systems |
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Design residential and
domestic fire sprinkler systems |
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Install, maintain and modify
customer premises communications cabling: ACMA Restricted Rule |
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Repair product imperfections |
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Hand lay up
composites |
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Repair damaged
fibre-composites structures |
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GE16 |
Operate computer-aided design (CAD) system to produce basic drawing
elements |
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Produce basic engineering drawings |
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Use computer-aided design (CAD) to create and display 3-D models |
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Apply CAD modelling and data management techniques to aeronautical
engineering designs |
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Prepare mechanical models for computer-aided engineering (CAE) |
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Prepare mechatronic models for computer-aided engineering (CAE) |
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Perform mechanical engineering design drafting |
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Perform mechatronics engineering design drafting |
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Produce basic engineering detail drawings |
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Produce electrical schematic drawings |
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Interpret technical drawing |
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Interpret technical drawing |
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Prepare basic engineering
drawing |
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Perform basic engineering
detail drafting |
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Apply basic engineering design
concepts |
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Interpret and produce curved
3-dimensional shapes |
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Create 2D code files using
computer aided manufacturing system |
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GE17 |
Install pipework and pipework
assemblies |
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GE18 |
Contribute to the design of a commercial refrigeration system |
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Contribute to the design of industrial refrigeration systems |
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Contribute to the design of hydronic systems |
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Contribute to the design of commercial and industrial exhaust systems |
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Contribute to the design of heating systems |
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Contribute to the design of heat exchanger systems |
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Determine operational parameters for building HVAC hydronic systems |
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Determine psychrometric processes and system
performance |
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Evaluate thermal loads for heating, ventilation, air conditioning and
refrigeration |
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Coordinate servicing and fault-finding of HVACR control systems |
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Maintain and repair multi
stage, cascade and/or ultra-cold industrial refrigeration systems |
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Maintain and repair commercial
and/or industrial refrigeration and/or air conditioning controls |
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Maintain and repair integrated
industrial refrigeration and/or large air handling system controls |
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Install refrigeration and air
conditioning plant and equipment |
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Install split air conditioning
systems and associated pipework |
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Commission and decommission
split air conditioning systems |
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Install, service and repair
domestic air conditioning and refrigeration appliances |
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Test, recover, evacuate and
charge refrigeration systems |
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Service and repair domestic
and light commercial refrigeration and air conditioning equipment |
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Maintain and repair commercial
air conditioning systems and components |
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Maintain and repair central
air handling systems |
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Maintain and repair industrial
refrigeration systems and components |
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Service and repair commercial
refrigeration |
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Maintain and repair cooling
towers/evaporative condensers and associated equipment |
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Maintain, repair/replace and
adjust refrigerant flow controls and associated equipment |
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Commission and decommission
split air conditioning systems |
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GE19 |
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GE20 |
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GE21 |
Perform welding supervision |
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Perform welding/fabrication
inspection |
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Apply welding principles |
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Perform welds to code
standards using flux core arc welding process |
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Perform welds to code
standards using gas metal arc welding process |
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Perform welds to code
standards using gas tungsten arc welding process |
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Perform pipe welds to code
standards using manual metal arc welding process |
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Perform welds to code
standards using manual metal arc welding process |
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Perform welding supervision |
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Perform manual soldering/desoldering - electrical/electronic components |
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Perform high reliability
soldering and desoldering |
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Perform soft soldering |
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Perform routine oxy acetylene
welding |
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Carry out mechanical cutting |
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Perform brazing and or silver
soldering |
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Perform manual heating and thermal
cutting |
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Perform advanced manual
thermal cutting, gouging and shaping |
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Perform automated thermal
cutting |
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Apply fabrication, forming and
shaping techniques |
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Assemble fabricated components |
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Perform routine manual metal
arc welding |
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Perform manual production
welding |
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Monitor quality of production
welding/fabrications |
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Weld using manual metal arc
welding process |
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Perform advanced welding using
manual metal arc welding process |
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Weld using gas metal arc
welding process |
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Perform advanced welding using
gas metal arc welding process |
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Weld using gas tungsten arc
welding process |
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Perform advanced welding using
gas tungsten arc welding process |
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Perform advanced welding using
oxy acetylene welding process |
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Weld using submerged arc
welding process |
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Repair/replace/modify
fabrications |
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Perform geometric development |
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Perform manual soldering/desoldering - electrical/electronic components |
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Perform high reliability
soldering and desoldering |
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Perform advanced geometric
development - cylindrical/rectangular |
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Perform advanced geometric
development - conical |
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Perform advanced geometric
development - transitions |
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Weld using powder flame
spraying |
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Weld using flux core arc
welding process |
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Perform advanced welding using
flux core arc welding process |
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Perform routine gas tungsten
arc welding |
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Perform routine gas metal arc
welding |
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Select welding processes |
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GE22 |
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GE23 |
Set up basic pneumatic circuits |
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Maintain pneumatic systems |
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GE24 |
Undertake basic process planning |
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Facilitate the development of a new product |
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Manufacturing
Processes-and-Materials |
Undertake basic production scheduling |
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Mgt 503 |
Production &
Operation Management |
Apply manufactured product design techniques |
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Mgt 505 |
Conduct product and/or process capability studies |
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Perform advanced statistical quality control |
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Integrate manufacturing fundamentals into an engineering task |
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Exercise external quality assurance |
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Maintain/supervise the application of quality procedures |
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Coordinate engineering-related manufacturing operations |
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Source and estimate engineering materials requirements |
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Coordinate continuous improvement and technical development |
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Coordinate sales and promotion of engineering-related products or
services |
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Assist in the preparation of a basic workplace layout |
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Apply basic just in time systems to the reduction of waste |
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Develop recommendations for basic set up time improvements |
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Assist in the analysis of a supply chain |
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Use basic preventative maintenance techniques and tools |
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Undertake basic process planning |
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Use resource planning software systems in manufacturing |
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Develop and manage a plan for a simple manufacturing related project |
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Prepare a simple production schedule |
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Undertake supervised procurement activities |
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Prepare a simple cost estimate for a manufactured product |
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Participate in quality assurance techniques |
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Perform basic statistical quality control |
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Evaluate manufacturing processes |
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Evaluate rapid prototyping applications |
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Evaluate rapid manufacturing processes |
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Schedule material deliveries |
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Undertake basic process
planning |
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Undertake basic production
scheduling |
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Perform basic statistical
quality control |
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Use improvement processes in
team activities |
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Perform inspection |
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Select and control inspection
processes and procedures |
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ME 303 |
Computer Aided
Design and Manufacturing |
Contribute to the design of basic mechanical systems |
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ME 534 |
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Evaluate computer integrated manufacturing systems |
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Set and edit computer
controlled thermal cutting machines |
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Write basic NC/CNC programs
for thermal cutting machines |
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Set and edit computer
controlled machines/processes |
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Write basic NC/CNC programs |
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Program NC/CNC machining
centre |
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Program multiple spindle and/or
multiple axis NC/CNC machining centre |
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Program CNC wire cut machines |
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Program and set up CNC
manufacturing cell |
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Write programs for industrial
robots |
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ME 434 |
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Evaluate industrial robotic applications |
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Select and test mechatronic engineering materials |
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GE25 |
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GE26 |
Complete a building thermal performance survey |
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GE28 |
Set up basic hydraulic circuits |
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Maintain hydraulic systems |
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Maintain fluid power controls |
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Modify fluid power system
operation |
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Maintain fluid power systems
for mobile plant |
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Connect/disconnect fluid
conveying system components |
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Manufacture fluid conveying
conductor assemblies |
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GE29 |
Select common engineering materials |
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GE30 |
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GE31 |
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GE32 |
Develop and implement a masterkey system |
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Service and repair fire and security
containers |
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Service and repair mechanical
automotive locking systems |
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Service automotive transponder
systems |
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Install security
equipment/system |
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Program security
equipment/system |
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Test installed security
equipment/system |
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Commission/decommission
security equipment/system |
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Identify and diagnose
electronic security equipment/system fault |
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Maintain and service security
equipment/system |
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GE33 |
Perform emergency first aid |
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Undertake occupational health
and safety activities in the workplace |
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Work safely with industrial
chemicals and materials |
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Work safely with molten
metals/glass |
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Collect and evaluate
occupational health and safety data for an enterprise or section of an enterpri |
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Maintain water treatment
systems for cooling towers |
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Supervise occupational health
and safety in an industrial work environment. |
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Work safely with ionizing
radiation |
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GE34 |
Develop workplace policy and procedures for sustainability |
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Apply cost factors to work practices |
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Implement competitive systems and practices |
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Ensure process improvements are sustained |
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Facilitate change in an organisation implementing competitive systems
and practices |
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Facilitate a Just in Time system |
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Monitor a levelled pull system of operations |
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Improve cost factors in work practices |
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Facilitate and improve implementation of 5S |
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Mistake proof an operational process |
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Undertake process capability improvements |
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Apply statistics to operational processes |
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Facilitate the use of planning software systems in a work area or team |
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Develop competitive systems and practices for an organisation |
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Analyse and map a value stream |
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Manage a value stream |
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Develop business plans in an organisation implementing competitive
systems and practices |
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Manage competitive systems and practices responding to individual and
unique customer orders |
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Manage relationships with non-customer external organisations |
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|
|
Manage people relationships |
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|
|
Manage workplace learning |
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|
|
Develop quick changeover procedures |
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|
|
Develop a Just in Time system |
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|
|
Design a process layout |
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|
|
Develop a levelled pull system for operations and processes |
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|
|
|
Optimise cost of a product or service |
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|
|
Undertake value analysis of product or process costs in terms of
customer requirements |
|||
|
|
|
Manage 5S system in an organisation |
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|
|
|
Determine and improve process capability |
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|
|
Design an experiment |
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|
|
Develop the application of enterprise control systems in an
organisation |
|||
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|
|
Determine and establish information collection requirements and
processes |
|||
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|
|
Evaluate continuous improvement processes |
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|
|
|
|
Assist in sales of technical products/systems |
||
|
|
|
Schedule material deliveries |
|||
|
|
|
Undertake basic process
planning |
|||
|
|
|
Undertake basic production
scheduling |
|||
|
|
|
Schedule material deliveries |
|||
|
|
|
Undertake basic process
planning |
|||
|
|
|
Undertake basic production
scheduling |
|||
|
|
|
Schedule material deliveries |
|||
|
|
|
Undertake basic process
planning |
|||
|
|
|
Undertake basic production
scheduling |
|||
|
|
|
Schedule material deliveries |
|||
|
|
|
Undertake basic process
planning |
|||
|
|
|
Undertake basic production
scheduling |
|||
|
|
|
Schedule material deliveries |
|||
|
|
|
Schedule material deliveries |
|||
|
|
|
Undertake basic process
planning |
|||
|
|
|
Undertake basic production
scheduling |
|||
|
|
|
Schedule material deliveries |
|||
|
|
|
Undertake basic process
planning |
|||
|
|
|
Undertake basic production
scheduling |
|||
|
|
|
Schedule material deliveries |
|||
|
|
|
Undertake basic process
planning |
|||
|
|
|
Assist in development and deliver
training in the workplace |
|||
|
|
|
Conduct workplace assessment |
|||
|
|
|
Plan a complete activity |
|||
|
|
|
Apply quality systems |
|||
|
|
|
Organise and communicate
information |
|||
|
|
|
Conduct formal interviews and
negotiations |
|||
|
|
|
Perform internal/external
customer service |
|||
|
|
|
Operate as a team member to
conduct manufacturing, engineering or related activities |
|||
|
|
|
Assist in the provision of on
the job training |
|||
|
|
|
* Undertake small business
planning |
|||
|
|
|
Manage small business finances |
|||
|
|
|
Implement competitive systems
and practices |
|||
|
|
|
Ensure process improvements
are sustained |
|||
|
|
|
Facilitate change in an
organisation implementing competitive systems and practices |
|||
|
|
|
Facilitate a Just in Time
system |
|||
|
|
|
Improve cost factors in work
practices |
|||
|
|
|
|
|
||
|
IE1 |
Apply calculus to engineering tasks |
||||
|
|
|
Apply advanced algebra and numerical methods to engineering tasks |
|||
|
|
|
Apply technical mathematics |
|||
|
|
|
Apply statistics and probability techniques to engineering tasks |
|||
|
|
|
Use graphical techniques and perform simple statistical computations |
|||
|
|
|
Perform computations |
|||
|
|
|
Perform computations |
|||
|
|
|
Use graphical techniques and
perform simple statistical computations |
|||
|
|
|
Apply mathematical techniques
in a manufacturing engineering or related environment |
|||
|
IE2 |
|
|
|||
|
IE3 |
Perform basic penetrant testing |
||||
|
|
|
Perform basic magnetic particle testing |
|||
|
|
|
Perform basic eddy current testing |
|||
|
|
|
Perform ultrasonic thickness testing |
|||
|
|
|
Perform basic radiographic testing |
|||
|
|
|
Schedule material deliveries |
|||
|
|
|
Select and test mechanical engineering materials |
|||
|
|
|
Evaluate suitability of materials for engineering-related applications |
|||
|
IE4 |
|
|
|||
|
IE5 |
|
|
|||
|
IE6 |
Select electrical equipment and components for engineering
applications |
||||
|
IE7 |
Analyse a simple electrical system circuit |
||||
|
IE8 |
|
|
|||
|
IE9 |
|
|
|||
|
IE10 |
|
|
|||
|
IE11 |
Electrical & Mechanical
Engineering Work Experience |
|
|
||
|
IE12 |
Civil Engineering Work
Experience |
|
|
||
|
IE13 |
Use hand tools |
||||
|
|
|
Evaluate
rapid tooling applications |
|||
|
|
|
Evaluate
jigs and fixtures |
|||
|
|
|
Evaluate
moulding tools and processes |
|||
|
|
|
Evaluate
stamping and forging tools |
|||
|
|
|
Evaluate
rolling tools and processes |
|||
|
|
|
Use workshop equipment and processes to complete an engineering
project |
|||
|
IE15 |
|
|
|||
|
IE16 |
|
|
|||
|
IE17 |
|
|
|||
|
IE18 |
|
|
|||
|
IE19 |
|
|
|||
|
IE20 |
|
|
|||
|
IE21 |
|
|
|||
|
IE22 |
|
|
|||
|
IE23 |
Use planning software systems in operations |
||||
|
|
|
Interact with computing
technology |
|||
|
IE24 |
Evaluate microcontroller applications |
|
|
||
|
|
|
Apply production and service control techniques |
|
|
|
|
|
|
Diagnose and repair digital
equipment and components |
|
|
|
|
|
|
Diagnose and repair
microprocessor-based equipment |
|
|
|
|
|
|
Tune control loops - multi
controller or multi element systems |
|
|
|
|
IE25 |
|
|
|||
|
IE26 |
|
|
|||
|
IE27 |
Maintain, repair
instrumentation process control analysers |
||||
|
IE28 |
|
|
|||
|
IE29 |
|
|
|||
|
IE30 |
|
|
|||
|
IE31 |
Develop and manage sustainable energy practices |
||||
|
|
|
Implement and monitor environmentally sustainable work practices |
|||
|
|
|
Participate in environmentally
sustainable work practices |
|||
|
IE32 |
Install, maintain and modify
customer premises communications cabling: ACMA Restricted Rule |
||||
|
IE33 |
|
|
|||
|
IE34 |
|
|
|||
|
Calculate force systems within simple beam structures |
|||||
|
Calculate stresses in simple structures |
|||||
|
|
|
Apply engineering mechanics principles |
|||
|
|
|
|
|
||
|
|
|
|
|
||
|
Apply fluid and thermodynamics principles in engineering |
|||||
|
|
|
||||
|
|
|
|
|
||
|
Evaluate
hydrodynamic systems and system components |
|||||
|
ME 204 ME 301 |
|
Evaluate
thermodynamic systems and components |
|||
|
|
|
Evaluate
fluid power systems |
|||
|
|
|
Modify fluid power control
systems |
|||
|
BAE312 |
|
Apply mechanical engineering analysis techniques |
|||
|
|
|
Apply mechatronic engineering analysis techniques |
|||
|
|
|
Integrate mechanical fundamentals into an engineering task |
|||
|
|
|
Integrate mechatronic fundamentals into an engineering task |
|||
|
BAE612 |
Perform laboratory procedures |
||||
|
|
|
Perform penetrant testing |
|||
|
|
|
Perform magnetic particle testing |
|||
|
|
|
Perform eddy current testing |
|||